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注射成型服务

  • Free DFM Feedback With Your Quote
  • No Minimum Order Quantities
  • T1 Samples As Fast As 2 Weeks
  • 生产级钢工具

行业专业知识和指导

Our team of injection molding experts in the U.S. and China are here to build you a plan for success, for prototyping, design validation, and production applications.

Production-Grade Tools

T1样品可用的生产级钢工具可提供2周的速度。

Complex Designs Accepted

We accept tight tolerances and 2D drawings for medical, aerospace, robotics, automotive, and consumer electronics applications.

Injection Molding Processes

定制的塑料注射造型

具有快速交货时间的钢制工具,非常适合原型制作,设计验证和桥梁生产。

过量

现有塑料部分上的橡胶或硅酮成型。

Insert Molding

Plastic injection molding around a preformed, often metal threaded, insert.

注射成型材料

ABS

Acetal/POM (Delrin)

ASA

HDPE

High Impact Polystyrene (HIPS)

LDPE

尼龙- Glass Filled & 6/6

PBT

PC/ABS

PEEK

PEI (Ultem)

宠物

PMMA(丙烯酸)

PBT Glass-Filled

窥视玻璃

Polycarbonate

Polycarbonate Glass-Filled

Polyethylene

聚丙烯

PPA

PPO

PPS

PPSU

PVC

Rubber

SAN (AS)

Silicone

Thermoplastic Elastomer (TPE)

TPU

TPV

Fictiv can also source custom materials upon request.

ABS

Acrylonitrile Butadiene Styrene (ABS) is a thermoplastic that is created using emulsion. ABS is resistant to corrosive chemicals, easy to machine, and has a relatively low melting temperature.

价格:$

Common applications:外壳

Injection Molding Finishes

Glossy

SPI-A2
SPI-A3

Semi-Glossy

SPI-B1
SPI-B2
SPI-B3

Matte

SPI-C1
SPI-C2
SPI-C3

纹理

MT (Moldtech)
VDI (Verein Deutscher Ingenieure)
YS (Yick Sang)

Secondary Operations

热量散热

The process of locally heating a plastic component in order to reform and insert another component (such as a threaded insert).

Laser Engraving

使用激光雕刻文本或设计。

垫打印

A process to apply an ink-based, 2D design to a 3D surface.

Painting

底漆和面漆;标准颜色或pantone匹配;可用掩蔽;EMI(铜)油漆。

Ultrasonic Plastic Welding

高频焊机会产生加热或改革热塑性塑料。

Fictiv Injection Molding Solutions

从原型到生产

Rapid Design Molds

Ideal for part design validation, low volume production, and bridge production quantities.

  • No minimum order quantities
  • Complex designs accepted
  • 钢工具

Production Tooling

Ideal for higher volume production parts, starting at 10,000 units. Tooling costs are higher than Rapid Design Molds, but tooling construction allows for lower part pricing.

  • Up to 1M molding shots
  • 钢工具& multi-cavity tooling
  • Automatic tooling actions

注射成型案例研究

quip logo
quip brush head
quip injection molded part
quip packaging

"Fictiv was a crucial partner in that they were able to get the mold up and running within three to four weeks, whereas our other partners were taking six, eight weeks just to get first-off tool parts."

比尔·梅

QUIP COO

专用客户支持图标

Dedicated customer support

Mold up and running in 4 weeks icon

Mold up and running in 4 weeks

这个怎么运作

上传您的设计

Upload 3D CAD and technical drawings to our secure platform.

获取报价with free DFM

Configure your projects in our quote-to-order platform for pricing in 2 days followed by a free DFM report.

Review T1 samples

T1采样将在2-3周内进行审查,然后再开始生产零件。

Kickoff production parts

Once samples are approved, production kicks off with lead times of 4-7 business days on average.

Reorder parts from your tool

按需轻松从注射成型工具重新排序零件。

Your Injection Molding Success Team

所有注塑订单一组专用的Fictiv employees in the U.S. and in China working tirelessly behind the scenes to ensure your parts are manufactured on time and to your precise specifications.

ACCOUNT EXECUTIVE headshot

ACCOUNT EXECUTIVE

TECHNICAL solutions engineer headshot

TECHNICAL solutions engineer

CUSTOMER SUCCESS MANAGER headshot

CUSTOMER SUCCESS MANAGER

TECHNICAL PROJECT MANAGER headshot

TECHNICAL PROJECT MANAGER

供应商质量工程师头像

SUPPLIER QUALITY ENGINEER

ACCOUNT EXECUTIVE

Your Account Executive will guide you through the quoting stage. They will help to gather your design requirements, request manufacturability feedback, and align your budget & timeline needs with Fictiv's manufacturing capabilities.

Injection Molding FAQs

什么是注塑成型?

注射成型是两个大金属模具一半聚集在一起,将塑料或橡胶材料注入它们形成的腔体中。即使注入的塑料材料融化了,它们并没有真正加热。将材料通过大螺旋螺钉压入注入端口(称为门)。当材料被压缩时,它会加热并开始流入模具。冷却后,两半再次分开,零件弹出。重复一万次,您可以使用一系列注射模制零件。

What industries use injection molding?

各种各样的行业都受益于高度用途的注射成型过程,包括:

  • 医疗的& Pharmaceutical
  • Eletronics
  • Construction
  • Food & Beverage
  • 汽车
  • 玩具
  • Agriculture
  • Consumer Goods
  • 体育用品
  • 注射模具是用什么?

    注射成型是一个快速,成本效益和你好ghly precise manufacturing process used for mass producing complex molded parts in a variety of materials, including thermoplastics, polymers, aluminum, and glass.

    What are the types of injection molding processes?

    There are several types of injection molding processes, including:

  • 定制的塑料注射造型
  • 过量
  • Insert molding
  • 立方体成型
  • Die casting
  • Gas-assisted injection molding
  • Liquid silicone rubber injection molding
  • 金属注塑成型
  • Micro injection molding
  • Reaction injection molding
  • How long does an injection mold last?

    How long an injection mold can last depends on several factors: mold material, number of cycles, operating conditions, and time between production runs. The life expectancy of an injection mold can range from 1M+ cycles to less than 500 cycles based on the above criteria.

    What is the difference between forming and molding?

    尽管非常相似,但形成和成型之间的差异取决于它们的独特功能和好处,具体取决于它们所使用的应用。注射成型更适合大而复杂的零件的大生产,并涉及使用极端压力和温度将液体聚合物注入霉菌。热成型也称为真空形成,更适合于较短的大型设计生产运行,并涉及将加热的塑料纸形成模具表面。

    Injection Molding Resources

    电子书

    注射成型设计指南

    ARTICLE

    扩展:从3D印刷原型到注射霉菌就绪设计

    TOOL

    Free Template: Injection Molding Gantt Chart

    Baidu